PM 13000 AUTOMATIC FLYASH BRICKS MAKING PLANT

Description

12500/Bricks Per Shift
Low Electricity Consumption
Lesser Manpower Requirement- minimum- 5
Labours
Minimum shed Requirement- 30X40 ft
Power Requirement- 27HP
Hydraulic Forcess 60-70 Tons
Easy Mode of Operations
Automatic
Semi Automatic
Manual Mode
Turbo Oil Cooling System for Longer Operations
Screws Fitted Alloy Molds –
Replaceable Liners, Enhances Mold life
9”X4”X3” – (4 Cavity)
9”X6”X4” – (3 Cavity)

PM 13000 Automatic Fly Ash Bricks Making Plant

Smart Production, Sustainable Results

The PM 13000 Automatic Fly Ash Bricks Making Plant is a highly efficient, fully automatic brick manufacturing solution engineered for medium-scale producers who demand consistent quality and reliable output. Designed to produce up to 13,000 high-strength fly ash bricks per 8-hour shift, this plant utilizes a streamlined combination of advanced machinery to deliver exceptional performance with minimal manpower.

Fly ash bricks are increasingly preferred due to their superior strength, environmental benefits, and cost efficiency. The PM 13000 plant maximizes these advantages with precision automation and robust mechanical components.

Key Advantages

• ✅ Automated Production – Reduces labor and human error

• ✅ High Daily Output – Up to 13,000 bricks per shift

• ✅ Consistent Quality – Uniform size, shape, and compressive strength

• ✅ Environmentally Friendly – Utilizes fly ash, reducing landfill waste

• ✅ Versatile Mold Options – Supports bricks, blocks, and pavers (optional)

• ✅ User-Friendly Operation – Integrated control panel and minimal maintenance

Core Machinery Included in PM 13000 Plant

1. Raw Material Storage & Feeding Units

• Fly Ash & Cement Silos – For bulk storage

• Screw Conveyors – Ensure controlled, dust-free material flow to batching system

2. Automatic Batching System

• Function: Weighs and dispenses raw materials (fly ash, sand, cement, and water) with high precision

• Technology: Load-cell-based weighing with programmable logic control (PLC)

• Benefit: Consistent mix ratio for every batch

3. Concrete Mixer – Pan or Planetary Type

• Batch Capacity: 500–750 kg per cycle

• Function: Uniform mixing of all ingredients into a workable concrete mix

• Features: Timer control, water dosing system, heavy-duty blades for effective blending

4. Automatic Fly Ash Brick Press Machine (Hydraulic + Vibro System)

• Cycle Time: 12–15 seconds per cycle

• Output: 6–10 bricks per cycle, depending on mold size

• Technology: Combines hydraulic pressure with vibration for dense, durable bricks

• Frame: Heavy-duty steel structure designed for continuous operation

5. Pallet Feeder and Conveyor System

• Function: Automatically feeds pallets into the press machine and moves finished bricks to the stacking area

• Benefit: Increases cycle speed and reduces manual handling

6. Brick Ejector & Auto Stacker

• Purpose: Removes finished bricks and stacks them neatly for curing

• Options: Available in semi-automatic or fully automatic versions

7. Curing Area / System

• Options:

  • Natural Curing in Open Yard

  • Steam Curing in Chamber (Optional for faster strength gain)

• Purpose: Develops compressive strength through proper hydration

Optional Equipment

• 🌈 Color Mixer – For colored pavers

• 💧 Water Recycling System – For sustainable water use

• 🖥️ PLC with Touchscreen HMI – For smart plant operation

• 🚛 Brick Packing Station – For automated packaging of cured bricks

• 🔄 Pallet Return Conveyor – For closed-loop pallet circulation

Production Flow Chart

1. Raw Material Feeding

2. Batching

3. Mixing

4. Brick Pressing

5. Ejection and Stacking

6. Curing

7. Packing and Dispatch

Applications

• Affordable housing construction

• Urban and rural infrastructure projects

• Eco-housing developments

• Government contracts under PMAY or Smart Cities