PM 16000 AUTOMATIC FLYASH BRICKS MAKING PLANT

Description

17000/Bricks Per Shift
Low Electricity Consumption
Lesser Manpower Requirement- minimum- 5 Labours
Minimum shed Requirement- 30X40 ft
Power Requirement- 33HP
Hydraulic Forcess 80-90 Tons
Easy Mode of Operations
Automatic
Semi Automatic
Manual Mode
Turbo Oil Cooling System for Longer Operations
Screws Fitted Alloy Molds –
Replaceable Liners, Enhances Mold life
9”X4”X3” – (5 Cavity)
9”X6”X4” – (4 Cavity)
MODEL : PM 16000
AUTOMATIC FLYASH BRICKS MAKING PLANT
MODEL : PM16000

PM 16000 Automatic Fly Ash Bricks Making Plant

Efficient, Eco-Friendly, and High-Performance Brick Manufacturing

The PM 16000 Automatic Fly Ash Bricks Making Plant is a fully integrated, high-output solution designed to produce up to 16,000 fly ash bricks per 8-hour shift. This plant is engineered for businesses that aim to combine production efficiency, automation, and sustainable manufacturing practices. With state-of-the-art technology and durable machinery, the PM 16000 plant offers precision, low operational costs, and consistent brick quality, making it ideal for medium to large-scale brick manufacturers.

Key Benefits

• 🔧 Fully Automatic Operation – Minimal manual intervention

• 🧱 High Capacity – Up to 16,000 bricks per shift

• 🌱 Eco-Friendly – Uses fly ash, an industrial waste material

• 📐 Consistent Size and Strength – Suitable for government and private construction

• 🔄 Flexible Mold System – Supports solid, hollow, and paver brick production

• 💰 Cost-Effective – Lower cement consumption and labor costs

Machinery Involved in the PM 16000 Plant

1. Fly Ash & Cement Silos with Screw Feeders

• Function: Bulk storage and feeding of dry materials like fly ash and cement.

• Benefits: Automated and dust-free transfer of materials to the batching unit.

2. Automatic Batching System

• System Components: Load-cell-based hoppers for fly ash, sand, cement, and water.

• Function: Ensures accurate proportions of each raw material for every batch.

• Advantage: Improves consistency and reduces material waste.

3. High-Speed Pan or Planetary Mixer

• Capacity: 500–1000 kg per batch

• Function: Uniform mixing of raw materials into a consistent concrete blend.

• Features: Automatic water feeding, adjustable speed, and wear-resistant mixing blades.

4. Automatic Hydraulic Brick Press (Vibro-Press Technology)

• Core Machine: Uses hydraulic compression and vibration to form bricks.

• Cycle Time: 10–12 seconds per cycle

• Output: 8–12 bricks per cycle depending on mold type

• Benefit: Produces high-strength, dimensionally stable fly ash bricks.

5. Pallet Feeding System & Conveyor

• Function: Feeds pallets automatically into the pressing machine.

• Effect: Increases production speed and reduces manual handling.

6. Brick Ejector and Auto Stacker

• Function: Ejects newly formed bricks and stacks them on trolleys or curing pallets.

• Automation: Available in manual, semi-automatic, or fully automatic versions.

7. Curing Zone / Chambers

• Options: Natural water spray curing or steam curing chambers.

• Purpose: Allows bricks to gain strength and durability through controlled hydration.

Optional Equipment Add-ons

• Color Feeder (for dual-layer paver block production)

• Dust Collection System (for clean operation)

• Water Recycling System (for eco-efficiency)

• PLC with HMI Touchscreen Interface

• Pallet Return Conveyor & Auto Loader System

• Brick Packing Station (optional)

Production Workflow

1. Raw Material Feeding

2. Automatic Batching

3. Mixing

4. Pressing and Brick Formation

5. Ejection and Stacking

6. Curing

7. Final Packing and Dispatch

Applications

• Construction of residential and commercial buildings

• Infrastructure projects (roads, bridges, footpaths)

• Government housing schemes (Pradhan Mantri Awas Yojana, etc.)

• Eco-friendly real estate developments