The PM 18000 Automatic Fly Ash Bricks Making Plant is a high-performance, fully automated machine designed for industrial-scale brick production. Manufactured by Possible Machineries, Nashik, India, this advanced plant ensures high efficiency, consistent quality, and eco-friendly brick production. With its cutting-edge hydraulic pressing technology and PLC automation, the PM 18000 is the perfect solution for businesses looking to scale up their brick manufacturing operations while reducing operational costs.
Key Features of PM 18000
- Fully Automatic Operation: Ensures precision, reduces manual intervention, and increases production efficiency.
- High-Speed Production: Capable of producing 18,000+ bricks per shift (8 hours).
- Hydraulic Press Technology: Provides uniform compression, resulting in high-strength bricks.
- PLC-Based Touchscreen Control Panel: User-friendly interface for automation and monitoring.
- Energy Efficient: Optimized for minimal power consumption and maximum output.
- Multi-Product Capability: Can manufacture fly ash bricks, hollow blocks, solid blocks, and paver blocks.
Production Capacity
The PM 18000 plant has an impressive production capacity:
- Fly Ash Bricks: 18,000 – 20,000 bricks per shift
- Hollow Blocks: 7,000 – 8,500 per shift
- Paver Blocks: 10,000 – 12,500 per shift
Raw Materials Required
The plant utilizes eco-friendly and cost-effective raw materials, including:
- Fly Ash (50-60%) – Sourced from thermal power plants, reducing environmental waste.
- Cement/Lime (5-10%) – Used as a binding agent.
- Sand/Stone Dust (30-40%) – Enhances strength and durability.
- Gypsum (optional) – Improves long-term durability of bricks.
Working Process of PM 18000
- Raw Material Feeding: Materials are automatically fed into the batching system.
- Mixing & Conveying: A high-speed mixer ensures a uniform mix.
- Hydraulic Compression & Molding: High-pressure compression produces consistent, high-strength bricks.
- Automatic Stacking & Ejection: The system stacks finished bricks and prepares them for curing.
- Curing & Drying: Bricks are water-cured for 14-21 days to achieve optimal strength.
Power Requirements & Infrastructure
- Power Consumption: 55-75 kW, depending on configuration.
- Space Requirement: Minimum 2-3 acres for full-scale operations.
- Brick Curing & Storage Area: Minimum 30,000+ sq. ft.
Investment & ROI
- Initial Investment: ₹75 lakh – ₹1.5 crore (varies based on automation level).
- Return on Investment (ROI): Typically achieved within 1.5 – 2 years due to high production efficiency and growing demand for fly ash bricks.
Comparison: PM 18000 vs. Traditional Brick Manufacturing
| Feature | PM 18000 Fly Ash Bricks | Traditional Clay Bricks |
|---|---|---|
| Strength | High (8-12 MPa) | Moderate (3-5 MPa) |
| Cost | 20-30% lower | Higher |
| Eco-Friendliness | Uses industrial waste | Causes environmental damage |
| Water Absorption | Low | High |
| Uniformity | High precision | Varies |
| Production Speed | High (Automated) | Slow (Manual) |
Customization & Additional Features
Possible Machineries offers customization in terms of:
- Brick size and shape.
- Automation level (semi-automatic or fully automatic options).
- Additional mold designs for hollow blocks, pavers, and solid blocks.
Installation, Training & After-Sales Support
- Installation & Setup Assistance: Expert engineers install and set up the plant.
- Operator Training: Hands-on training for efficient operation.
- After-Sales Support: 24/7 technical assistance and spare parts availability.
- Annual Maintenance Services (AMC): Ensures smooth long-term operation.
Conclusion
The PM 18000 Automatic Fly Ash Bricks Making Plant is a game-changer in the brick manufacturing industry. Combining high-speed production, energy efficiency, and sustainability, this plant is ideal for businesses looking to maximize productivity while reducing costs. With Possible Machineries’ expert support and innovative engineering, the PM 18000 is a smart investment for the future of sustainable brick manufacturing.
FAQ – PM 18000 Automatic Fly Ash Bricks Making Plant
1. What is the production capacity of the PM 18000 Automatic Fly Ash Bricks Making Plant?
The plant can produce up to 18,000 bricks per hour, depending on the raw material mix and operational efficiency.
2. What are the raw materials required for making fly ash bricks?
The primary raw materials include:
- Fly Ash (60-70%)
- Sand/Stone Dust (20-30%)
- Cement/Lime/Gypsum (5-10%)
- Water
3. What is the power requirement for the plant?
The plant typically requires 50-100 HP (Horsepower), depending on the configuration and additional features.
4. Is the machine fully automatic?
Yes, the PM 18000 is fully automatic with a PLC-based control system for high precision and efficiency.
5. What is the brick size that can be produced?
The machine can produce standard sizes such as:
- 230mm x 110mm x 75mm (Standard Brick)
- 400mm x 200mm x 200mm (Hollow Block)
- Custom sizes as per mold design.
6. What type of hydraulic system does it use?
The machine uses a high-pressure hydraulic system (up to 120 tons) for strong and durable bricks.
7. What is the curing time for fly ash bricks?
The curing process takes about 14-21 days, with water sprinkling and steam curing options available.
8. How many operators are required to run the plant?
The plant requires 2-4 operators for loading raw materials, monitoring operations, and stacking bricks.
9. What is the automation level?
The plant features:
✅ Automatic raw material feeding
✅ Vibration & hydraulic pressing system
✅ PLC control panel with touch screen
✅ Stacking and conveyor belt system
10. What is the land requirement for installation?
For smooth operation, a minimum of 2-3 acres of land is recommended, depending on storage and curing space.
11. What is the expected lifespan of the machine?
With proper maintenance, the plant can last 10+ years with consistent performance.
12. What are the key advantages of the PM 18000 machine?
- High production capacity
- Energy-efficient operation
- Low labor cost
- Consistent brick quality
- Eco-friendly solution (uses industrial waste)
13. What is the maintenance schedule?
- Daily: Clean the machine and check lubrication.
- Weekly: Inspect hydraulic systems and electrical components.
- Monthly: Check mold wear and replace if necessary.
- Yearly: Full servicing, including oil change and component check.
14. Can it manufacture colored or designer bricks?
Yes, the machine can produce colored bricks with the addition of pigment and proper mix design.
15. What is the cost of the machine?
The price varies based on customization and additional features. Contact the manufacturer for a detailed quotation.
16. What are the after-sales support and warranty terms?
- 12-24 months warranty (varies by manufacturer)
- Spare parts availability
- On-site installation & training
- Remote troubleshooting support
