PMA M-50 Grade Automatic Paver Blocks / Fly Ash Bricks Making Plant (Double Production Line with Batching System)

Introduction

The construction industry is rapidly evolving with the demand for high-strength, eco-friendly, and durable building materials. The PMA M-50 Grade Automatic Paver Blocks / Fly Ash Bricks Making Plant is a cutting-edge solution designed for large-scale production with high efficiency. Featuring a double production line with an advanced batching system, this plant ensures superior quality and maximum output.

Key Features

1. High Production Capacity

With its double production line, the PMA M-50 plant can manufacture up to 40,000 bricks or 5,000-6,000 paver blocks per shift, significantly enhancing productivity.

2. Fully Automatic Operation

Equipped with a PLC-based control system, the plant automates raw material mixing, pressing, and stacking, reducing labor dependency and ensuring consistency.

3. M-50 Grade Strength Output

The machine is designed to produce M-50 grade paver blocks and high-quality fly ash bricks, meeting government and industry standards for strength and durability.

4. Advanced Batching System

The batching system accurately measures and mixes raw materials like fly ash, cement, sand, and aggregates, ensuring precise composition for each batch and enhancing product quality.

5. Dual Hydraulic & Vibration Technology

This plant utilizes hydraulic compaction and high-frequency vibration, ensuring that each brick and paver block achieves superior density and strength.

6. Energy-Efficient Design

The plant is designed with energy-efficient motors and hydraulic systems, reducing power consumption while maintaining high output levels.

Technical Specifications

Raw Materials Used

• Fly Ash (60-70%)
• Cement/Lime (5-10%)
• Sand/Stone Dust (20-30%)
• Water (as per requirement)
• Chemical Admixtures (if required for added strength and durability)

Advantages of PMA M-50 Grade Plant

✅ Double Production Line for Maximum Output – Higher production with less downtime. ✅ Consistent Quality Control – Batching system ensures uniform composition. ✅ Eco-Friendly Manufacturing – Utilizes industrial waste materials like fly ash. ✅ Low Maintenance Costs – Durable components for long-term performance. ✅ Customization Options – Can produce various sizes and shapes of paver blocks and bricks.

Applications

• Commercial & Residential Construction
• Road Pavements & Footpaths
• Industrial Flooring
• Landscaping & Urban Development
• Government Infrastructure Projects

Installation & After-Sales Support

The PMA M-50 plant is delivered with on-site installation, operator training, and comprehensive after-sales support, including spare parts availability and remote troubleshooting assistance.

Conclusion

The PMA M-50 Grade Automatic Paver Blocks / Fly Ash Bricks Making Plant is an ideal investment for large-scale manufacturers looking to produce high-quality, durable, and cost-effective bricks and paver blocks. With its double production line and advanced batching system, this plant ensures maximum efficiency, making it a game-changer in the construction industry.

For further details, pricing, and customization options, contact the manufacturer today!

FAQ for the PMA M-50 Grade Automatic Paver Blocks / Fly Ash Bricks Making Plant (Double Production Line with Batching System)

Frequently Asked Questions (FAQ)

1. What is the production capacity of the PMA M-50 Grade Automatic Plant?

This machine can produce up to 4,000–6,000 paver blocks per hour and 20,000–25,000 fly ash bricks per shift, depending on the mold design and material mix.

2. What types of products can this plant manufacture?

The plant is capable of producing:

• Paver Blocks (Zigzag, I-shape, Hexagonal, etc.)
• Fly Ash Bricks
• Solid Blocks
• Hollow Blocks
• Curb Stones

3. What is the automation level of the plant?

It is a fully automatic plant with a batching system, conveyor feeding, hydraulic pressing, and automatic stacking for high efficiency and minimal manual intervention.

4. What raw materials are required?

The plant primarily uses:

• Fly Ash
• Cement
• Stone Dust / Crusher Dust
• Sand
• Aggregates (if required for paver blocks)
• Color Pigments (for colored paver blocks)

5. What is the power requirement for this machine?

The total power requirement is 40-60 HP, depending on the model and additional features.

6. What is the batching system, and why is it important?

The batching system ensures the correct proportioning of raw materials, improving product consistency, strength, and quality. It reduces human error and speeds up the production process.

7. What type of hydraulic system does it use?

The plant is equipped with a high-pressure hydraulic system (100-150 tons pressure capacity) for high-strength blocks and pavers.

8. What is the curing time for fly ash bricks and paver blocks?

• Fly Ash Bricks: Typically require 21–28 days of water curing for maximum strength.
• Paver Blocks: Require 7–14 days of curing, depending on cement composition.

9. Does the plant come with a color mixing system for paver blocks?

Yes, it includes a color feeder attachment for the production of colored paver blocks.

10. What type of molds can be used in this machine?

It supports customized high-quality steel molds for different shapes and sizes of blocks and pavers.

11. How many operators are required to run this plant?

Since it is fully automated, the plant requires 3–5 operators for supervision, raw material loading, and stacking.

12. What maintenance is required for this plant?

• Daily: Lubrication of moving parts and hydraulic systems
• Weekly: Checking hydraulic oil levels and conveyor alignment
• Monthly: Inspecting molds for wear and tear and cleaning batching system sensors

13. Can the plant run on different power sources?

Yes, it can be operated on electricity (3-phase) or generator backup in case of power failure.

14. Is training provided with the machine?

Yes, the manufacturer typically provides onsite training for machine operation, maintenance, and troubleshooting.

15. What warranty is provided with the plant?

Most manufacturers offer 1–2 years warranty on mechanical parts and 6 months warranty on electrical components.

16. Can the plant be customized for different production requirements?

Yes, the machine can be customized in terms of mold design, production speed, and automation levels based on customer needs.

17. What is the average ROI (Return on Investment) for this plant?

With high production capacity and low operating costs, the average ROI is 12–18 months, depending on demand and pricing.

18. Does the plant require a large space for installation?

A minimum space of 5,000–10,000 sq. ft. is recommended for plant setup, raw material storage, and finished product stacking.

19. How is the quality of the final product ensured?

The plant ensures M-50 grade strength through:

• Proper raw material batching
• High-pressure hydraulic pressing
• Controlled curing process

20. What is the price range of the PMA M-50 Grade Automatic Plant?

The cost varies based on features and customization, generally ranging from ₹35-70 lakh (USD 42,000-85,000).