CSEB AUTOMATIC SOIL INTERLOCKING HOLLOW BLOCKS MAKING PLANT

Description

(CSEB) Compressed Stabilised Earth Blocks
Chemical Free Living
Dry Method of Construction
High Quality Hollow Block
Easy Plumbing and Electrication
Non Burnt Soil Block
Well designed asthetics
Shed Requirement 50 x 80 FT
Power Requirement 40 HP
Hydraulic Forcess – 50 – 60 Tons
Man Power Requirement – 8 – 10 Labours
Easy Mode of Operation
Block pick and drop mechanism
Block accuracy
in size + 0.6 mm
in Height + 0.8 mm
Screws Fitted Alloy Molds –
Replaceable Liners, Enhances Mold life
300 x 150 x 90 mm
250 x 250 x 90 mm
250 x 125 x 90 mm
150 x 150 x 90 mm

CSEB Automatic Soil Interlocking Hollow Blocks Making Plant: Machinery Overview

Building the Future with Automation and Earth-Friendly Innovation

As the construction industry increasingly shifts towards sustainability and cost-efficiency, Compressed Stabilized Earth Blocks (CSEB) have emerged as a top choice for eco-conscious builders. The use of Automatic Soil Interlocking Hollow Blocks Making Plants is growing rapidly, offering a complete mechanized solution to produce high-quality, interlocking blocks from local soil. These blocks reduce construction costs, eliminate the need for mortar in some cases, and promote green building practices.

This article outlines the key machinery typically used in a CSEB automatic plant and explains how each component contributes to the block production process.

Essential Machinery in a CSEB Automatic Block Making Plant

1. Soil Crusher / Pulverizer

• Function: Breaks down soil lumps and removes unwanted debris like stones and roots.

• Importance: Ensures fine and uniform soil texture for consistent block quality.

2. Soil Sieving Machine

• Function: Screens soil to the desired particle size (typically 2-4 mm).

• Automation: Available as vibrating or rotary screens.

• Output: Clean, fine soil ready for mixing.

3. Pan Mixer / Ribbon Mixer

• Function: Homogenizes the mix of soil, stabilizer (cement/lime), and water.

• Types: Manual, semi-automatic, or fully automatic mixers with water dosing systems.

• Benefits: Ensures a uniform and consistent mix for each batch.

4. Automatic Block Making Machine (Hydraulic Press)

• Function: Compresses the mixed material into interlocking block shapes using high-pressure hydraulic systems.

• Features:

  • Interchangeable molds for different block types (solid, hollow, interlocking)

  • Programmable Logic Controller (PLC) for automation

  • Output capacity: Ranges from 500 to 5000 blocks/day based on the machine type

• Output: Precision-formed blocks with high strength and durability

5. Conveyor Belts

• Function: Transfers raw materials between machines (e.g., soil to mixer, mix to press).

• Advantages: Reduces manual handling and increases efficiency.

6. Block Ejector and Stacking Unit

• Function: Automatically removes and stacks the compressed blocks.

• Optional Add-on: Robotic arms or automated trolleys for stacking and moving.

7. Curing Racks / Shelters

• Function: Blocks are kept here for air-curing (usually 7–28 days depending on stabilizer).

• Automation Option: Some setups use controlled-humidity curing chambers for faster production.

Optional & Advanced Machinery Additions

• Moisture Control Sensors: Monitor soil moisture in real-time and adjust water input automatically.

• Block Surface Finishing Machine: Adds textures or designs to block surfaces.

• Automated Material Feeding Systems: Reduces manual loading efforts and speeds up mixing cycles.

Production Flow Summary

1. Raw Soil Collection

2. Crushing & Sieving

3. Mixing with Stabilizer & Water

4. Conveying to Press

5. Block Compression

6. Ejection and Stacking

7. Curing and Drying

Benefits of a Fully Automated CSEB Plant

• Consistent Block Quality due to uniform mixing and compression.

• Labor Cost Reduction via automation.

• Increased Production Rate, ideal for commercial and mass housing projects.

• Eco-Friendly Operations, using local soil and reducing carbon emissions.

• Customization with different mold types and sizes.