PM 10000 AUTOMATIC FLYASH BRICKS MAKING PLANT

Description

10000/Bricks Per Shift
Low Electricity Consumption
Lesser Manpower Requirement – Min. 5 Labours
Min. shed Requirement- 30X40 ft
Power Requirement- 25HP
Hydraulic Forces 50-60 Tons
Easy Mode of Operations
Automatic, Semiautomatic and Manual
Turbo Oil Cooling System for Longer Operations
Screws Fitted Alloy Molds –
Replaceable Liners, Enhances Mold life
9”X4”X3” – (3 Cavity)
9”X6”X4” – (2 Cavity)

PM 10000 Automatic Fly Ash Bricks Making Plant

Compact Design. Consistent Output. Smart Automation.

The PM 10000 Automatic Fly Ash Bricks Making Plant is a robust and efficient manufacturing solution designed to produce up to 10,000 high-quality fly ash bricks per 8-hour shift. Perfect for small to mid-sized manufacturers, this plant offers the ideal combination of affordability, automation, and performance. It is well-suited for developers, contractors, and entrepreneurs seeking reliable output with minimal labor dependency and consistent product quality.

Built with precision-engineered components and proven automation, the PM 10000 ensures durability, high compressive strength, and minimal wastage—making it a cost-effective investment for long-term brick production.

Key Features

• 🔧 Automated Operation – Fully automatic plant with synchronized components

• 🧱 Production Capacity – Up to 10,000 bricks per shift (varies by brick size)

• 🪨 High Compressive Strength – Uniformly compacted bricks with smooth finish

• 🌱 Eco-Friendly Technology – Utilizes fly ash, minimizing environmental waste

• 💼 Compact Layout – Space-saving design, ideal for small or constrained sites

• 🔁 Flexible Molds – Can manufacture fly ash bricks, solid blocks, and pavers (with mold change)

Machinery Components in PM 10000 Plant

1. Raw Material Storage and Feeding System

• Fly Ash and Cement Silos (optional)

• Screw Feeders – Transfers material from storage to batching unit

• Hopper Feeders – Manual or semi-automatic options available

2. Automatic Batching System(Optional)

• Function: Accurately measures fly ash, sand, cement, and water per batch

• Technology: Load-cell based weighing with programmable logic controller (PLC)

• Benefit: Ensures correct mix proportions for strength and quality

3. Pan Mixer or Planetary Mixer

• Capacity: 300–500 kg per batch (ideal for PM 10000 capacity

• Function: Uniform blending of raw materials

• Features: Water feeding system, automatic discharge, durable mixing blades

4. Automatic Hydraulic Brick Press Machine

• Technology: Hydraulic pressing

• Cycle Time: Approx. 12–15 seconds per cycle

• Output: 3 to 4 bricks per cycle depending on mold type

• Structure: Heavy-duty steel body, long service life

5. Pallet Feeder and Conveyor System

• Function: Automatically feeds pallets under the press and transfers finished bricks

• Advantage: Reduces labor and maintains cycle timing accuracy

6. Brick Ejector and Stacker

• Function: Ejects newly made bricks and stacks them on trolleys or platforms

• Options: Manual, semi-automatic, or fully automatic stacking system

7. Curing Setup

• Method:

  • Open Yard Curing – Water sprinkling and covering

  • Steam Chamber Curing (Optional) – Accelerated strength development

• Purpose: Ensures bricks reach required compressive strength before dispatch

Optional Add-Ons

• 🖥️ Touchscreen PLC Control Panel – Smart interface for easy operation

• 🧱 Color Feeder – For paver block surface coloring

• 💧 Water Recycling System – Reuses water to reduce operational cost

• 🔁 Pallet Return Conveyor – Automates pallet circulation

• 📦 Automatic Packing Station – For finished brick handling and storage

Applications

• Affordable housing projects

• Residential and commercial construction

• Urban development schemes (e.g., PMAY, Smart Cities)

• Infrastructure and road-building initiatives