PMA M-50 GRADE AUTOMATIC M-50 GRADE PAVER BLOCKS / FLYASH BRICKS MAKING PLANT (DOUBLE PRODUCTION LINE WITH BATCHING SYSTEM)

Description

25000/Bricks Per Shift
16000/Paver Blocks – M50 GRADE (Single Layer)
12000/Paver Blocks – M50 GRADE (Double Layer)
Low Electricity Consumption
Lesser Manpower Requirement- minimum- 5 Labours
Minimum shed Requirement- 50X80 ft
Power Requirement- 100HP
Hydraulic Forcess: 150Tons
Easy Mode of Operations
Automatic
Semi Automatic
Manual Mode
Turbo Oil Cooling System for Longer Operations
Screws Fitted Alloy Molds –
Replaceable Liners, Enhances Mold life
9”X4”X3” – (4 Cavity)
Paver – (3 Cavity)
9”X6”X4” – (3 Cavity

PMA M-50 Grade Automatic Paver Blocks / Fly Ash Bricks Making Plant (Double Production Line with Batching System)

High-Capacity, High-Precision Solution for Heavy-Duty Paver and Brick Manufacturing

With the ever-increasing demand for strong, durable, and aesthetically appealing paver blocks and fly ash bricks, industries are turning toward high-efficiency, automated solutions. The PMA M-50 Grade Automatic Paver Blocks / Fly Ash Bricks Making Plant, equipped with a double production line and batching system, represents a cutting-edge solution for large-scale, consistent, and M-50 grade quality output.

This fully automated setup is ideal for infrastructure, industrial paving, and urban development projects requiring high-strength pavers and fly ash bricks compliant with M-50 standards.

Core Features of the PMA M-50 Grade Plant

• M-50 Grade Output: Suitable for heavy load-bearing applications like highways, industrial zones, and heavy traffic areas.

• Double Production Line: Simultaneous dual-line operation increases output up to 2x while maintaining quality.

• Automated Batching System: Ensures precise material dosing and mixing for consistent compressive strength and surface finish.

• High Production Capacity: Capable of producing 10,000 to 30,000 units per day depending on configuration.

• Versatility: Supports production of paver blocks, fly ash bricks, solid blocks, hollow blocks, and kerbstones with interchangeable molds.

Key Machinery in the Double-Line PMA M-50 Grade Plant

1. Fully Automatic Batching System

• Components: Cement silo, weighing hopper, aggregate hoppers, screw conveyors, water dosing unit.

• Function: Automatically weighs and mixes raw materials—fly ash, sand, cement, aggregates, and water.

• Benefit: Eliminates human error, ensures mix consistency critical for M-50 grade quality.

2. High-Efficiency Pan or Planetary Mixer

• Function: Homogeneous mixing of input materials to precise proportions.

• Capacity: Ranges from 500 kg to 1500 kg per batch.

• Automation: Integrated with the batching system for continuous flow mixing.

3. Dual-Line Vibro-Hydraulic Press Machine

• Function: Simultaneously forms two blocks/pavers with high compaction and vibration.

• Technology: Uses servo-controlled hydraulics and frequency-controlled vibration for strength and precision.

• Output:

  • M-50 grade compressive strength (≥50 MPa)

  • High dimensional accuracy

  • Smooth finish with color-layer capability (optional)

4. Color Feeder / Color Mixing Unit (Optional)

• Purpose: Used for aesthetic top layers on paver blocks.

• Automation: Can be synchronized with main press cycle.

5. Pallet Feeding and Return Conveyor System

• Function: Automatically feeds pallets to the press and returns used pallets for reuse.

• Benefit: Streamlines operations and minimizes manual handling.

6. Block Ejection & Stacking Robot / Transfer Trolley

• Purpose: Ejects finished blocks and stacks them in designated curing areas.

• Upgrade Option: Automated robotic arms for palletizing.

7. Curing Chambers or Open Yard System

• Purpose: Hardening and curing of the blocks under controlled conditions.

• Options:

  • Steam curing chambers for rapid production cycles

  • Natural curing yard with shade structures

Optional Advanced Add-ons

• Moisture Sensors: Monitor water content in the mix for M-50 consistency.

• PLC + SCADA Control System: Central control panel with touchscreen interface and remote diagnostics.

• Auto Cube Lifter / Pallet Loader: Automates packing of finished blocks for dispatch.

• Dust Collection Unit: Keeps the workspace clean and environmentally compliant.

Production Flow Overview

1. Raw Material Loading

2. Automated Batching and Mixing

3. Pallet Feeding and Block Molding

4. Ejection, Stacking, and Curing

5. Finished Product Dispatch

Applications of M-50 Grade Blocks and Pavers

• Industrial floors and warehouse paving

• National highways and urban roads

• Ports, airports, and logistic hubs

• Heavy-duty parking lots and bus terminals