PMA M-50 GRADE AUTOMATIC M-50 GRADE PAVER BLOCKS / FLYASH BRICKS MAKING PLANT (SINGLE PRODUCTION LINE WITH BATCHING SYSTEM

Description

12500/Bricks Per Shift
8000/Paver Blocks – M50 GRADE (Single Layer)
6000/Paver Blocks – M50 GRADE (Double Layer)
Low Electricity Consumption
Lesser Manpower Requirement- minimum- 5 Labours
Minimum shed Requirement- 40X70 ft
Power Requirement- 60HP
Hydraulic Forcess 150Tons
Easy Mode of Operations
Automatic
Semi Automatic
Manual Mode
Turbo Oil Cooling System for Longer Operations
Screws Fitted Alloy Molds –
Replaceable Liners, Enhances Mold life
9”X4”X3” – (4 Cavity)
Paver – (3 Cavity)
9”X6”X4” – (3 Cavity

PMA M-50 Grade Automatic Paver Blocks / Fly Ash Bricks Making Plant (Single Production Line with Batching System)

Reliable Automation for High-Strength Pavers and Fly Ash Bricks

As the construction sector continues to demand high-strength, eco-friendly, and precision-made building materials, PMA M-50 Grade Automatic Plants with single production lines are becoming a go-to solution. Designed for consistent M-50 grade quality, these plants enable efficient manufacturing of paver blocks, fly ash bricks, and other concrete products, all while ensuring resource optimization and process automation.

The single-line setup is ideal for medium- to large-scale manufacturers looking for high output, minimal labor dependency, and superior block strength—all delivered through a streamlined, automated production system.

Key Advantages of the Single-Line PMA M-50 Plant

• Consistent M-50 Grade Strength (≥ 50 MPa)

• Lower Operational Costs with reduced manpower

• Automated Batching for Accuracy

• Ideal for Paver Blocks, Fly Ash Bricks, and Solid Blocks

• Scalable Design for future upgrades or dual-line conversion

Machinery Involved in the PMA M-50 Single-Line Plant

1. Cement and Fly Ash Silo with Feeding Screw Conveyor

• Function: Stores cement and fly ash in bulk and feeds it into the batching unit.

• Advantage: Dust-free, efficient bulk handling; reduces material wastage.

2. Automatic Batching System

• Components: Load cell-based weigh hoppers for aggregates, cement, fly ash, and water.

• Function: Measures and combines materials in exact ratios as per mix design.

• Significance: Essential for achieving uniform M-50 grade quality.

3. Heavy-Duty Pan or Planetary Mixer

• Function: Ensures thorough blending of materials into a homogenous concrete mix.

• Features:

  • Automatic water dosing

  • High-speed, high-torque mixing blades

• Capacity: Typically 500–1000 kg per batch

4. Automatic Vibro-Hydraulic Block Making Machine

• Function: Compresses and vibrates the concrete mix into blocks or pavers using a hydraulic press.

• Capabilities:

  • Produces fly ash bricks, paver blocks, hollow/solid blocks

  • Achieves high strength and dimensional accuracy

  • Interchangeable molds for shape and size flexibility

5. Color Feeder Attachment (Optional for Paver Blocks)

• Function: Applies a colored concrete layer on paver blocks.

• Use: Enhances aesthetics for commercial and residential paving applications.

6. Pallet Feeding System

• Function: Automatically feeds pallets into the press for block formation.

• Benefits: Reduces manual effort and speeds up production cycles.

7. Block Ejector and Stacker (Manual or Semi-Auto)

• Function: Removes freshly pressed blocks from the press and stacks them on trolleys or pallets.

• Variation: Options range from manual handling to semi-automatic stackers.

8. Curing Area / Racks

• Purpose: Fresh blocks are cured for 7–28 days to attain full strength.

• Methods:

  • Open yard with plastic cover/spray curing

  • Curing chambers for controlled humidity and temperature

Optional Equipment Add-ons

• Dust Extraction Unit: Maintains a clean and safe working environment.

• PLC Control Panel with Touch Screen Interface: Offers real-time monitoring and diagnostics.

• Water Recycling System: For eco-friendly water usage in mixing.

• Conveyor Belts: For efficient raw material movement and automation integration.

Typical Production Flow

1. Raw Material Storage & Feeding

2. Batching and Mixing

3. Pallet Feeding and Block Forming

4. Ejection and Stacking

5. Curing Process

6. Final Product Dispatch

Applications

• High-load paver blocks for parking lots, industrial roads, highways

• Fly ash bricks for walls and load-bearing structures

• Solid/hollow blocks for general-purpose construction